Version 4.1 — Now Available

Live Floor View
In Minutes.

TaktClock is a Windows-based takt time monitoring system. Every operator gets a live countdown. Every supervisor gets a live floor map. Every plant manager gets live KPIs — all from your existing Windows network.

No MES required No new hardware On-premises Live in under a day
LIVE
TaktClock — Operations Dashboard · Main Assembly Floor
Hours Produced
847.5
Hr Adherence
86.8%
Schedule Adh.
91.2%
Active Sessions
11
EmpMO NumberProcessElapsedStatus
7214MO-7821044Wiring / Terminal Crimp01:12:30On Time
6831MO-7820998Assembly / Final Assy02:31:14Over Takt
5522MO-7821051Assembly / Sub-Assy00:44:10On Time
8803MO-7820965Wiring / Connector03:14:00Over Takt
4417MO-7821063Assembly / Hipot Test01:02:00On Time
● LIVE Updates every 30 s Main Assembly Floor
Hours Produced
847.5 / 960h
Hour Adherence
86.8%
Schedule Adherence
91.2%
Active Sessions
11
Emp #MO NumberPartAreaProcessSubprocessElapsedRemainingStatus
7214MO-7821044HRNS-AL-6061-AAssembly Line 1WiringTerminal Crimp01:12:3000:31:44On Time
6831MO-7820998CTRL-PNL-12AAssembly Line 2AssemblyFinal Assembly02:31:14−00:21:14Over Takt
5522MO-7821051BKT-304SS-07BMachiningAssemblySub-Assembly00:44:1000:51:05On Time
8803MO-7820965HRNS-AL-6061-AAssembly Line 1WiringConnector Install03:14:00−00:44:00Over Takt
4417MO-7821063MTR-MNT-PL-4CMachiningAssemblyHipot Test01:02:0000:28:14On Time
● LIVEUpdates every 30 secondsMain Assembly Floor
Floor Map — Main Assembly Floor LIVE · 11 operators
Assembly Line 1
On Pace
4 active sessions
Assembly Line 2
2 Over Takt
3 active sessions
Machining
On Pace
4 active sessions
Wiring & Test
On Pace
3 active sessions
Inspection
Idle
—
Shipping
Idle
—
Hours Produced
847.5
Hour Adherence
86.8%
Schedule Adh.
91.2%
Over Takt
2
EMP 7214 — ASSEMBLY LINE 1
01:12:30
Elapsed · Standard 01:44:00
Started 07:44 AMREMAINING 00:31:30
Process
Wiring
MO
MO-7821044
EMP 6831 — ASSEMBLY LINE 2
02:31:14
Elapsed · Standard 02:10:00
Over takt — exceeded by 21 min 14 sec
Process
Assembly
MO
MO-7820998
🔔 Andon Board 2 Open Calls
Quality — Dimensional Check Failure
Assembly Line 2 · Raised by Emp 6831 · 14 min ago
OPEN
Maintenance — Conveyor Belt Jam
Machining · Raised by Emp 5522 · 6 min ago
INSPECTING
Logistics — Material Shortage
Assembly Line 1 · Closed 1h 20m ago
CLOSED
Lights: 🔴 RED (open calls present) · Auto-updates every 10 s
Weekly Schedule — 2026-W12 18 MOs · 4 Complete · 2 Overdue
MO NumberPart NumberAreaPriorityDue DateStatus
MO-7821044HRNS-AL-6061-AAssembly Line 1HIGH03/13/2026In Progress
MO-7820880CTRL-PNL-08BAssembly Line 2MEDIUM03/07/2026Complete
MO-7820912GRD-PNL-HDPEMachiningHIGH03/05/2026Overdue
MO-7821155MTR-MNT-PL-4CMachiningLOW03/14/2026Not Started
Scroll ↓
Deployed at · Aerospace & Defense Manufacturers · Electronics Assembly Facilities · Industrial Equipment Manufacturers · Defense Subcontractors · Precision Fabrication Shops
We went from guessing if we'd hit the deadline to knowing — in real time, on every station.
Production Supervisor, Aerospace Defense Supplier
01 / Operations Real-Time Visibility

Your assembly line. Live. Every station.

Each operator logs in with their employee number. TaktClock pulls their current MO from your Excel schedule, starts the takt timer, and feeds live data to every supervisor dashboard on the network — automatically. No manual updates. No spreadsheets. No end-of-shift surprises.

  • ✓ Elapsed, remaining, and overtime shown per station
  • ✓ Hour adherence KPI updates every 30 seconds
  • ✓ Works across multiple buildings and shifts
Explore Features →
30s
Live update interval
<1day
Avg deployment time
18+
Dashboard tabs & views
0cloud
All data stays on-premises
02 / Andon Andon Call System

Stop the line.
Get help fast.

The TaktClock Andon Board lets any operator raise a quality, maintenance, logistics, or safety call with a single click. Supervisors see every open call in real time — categorized, timed, and color-coded.

Connect a low-cost Arduino with three LEDs. A red light turns on automatically when a call is open. Yellow when someone is inspecting. Green when the floor is clear. No software needed on the Arduino side — just plug it in.

🔔 TaktClock — Andon Board · Real Time
Updated 14:22:08
Quality · Dimensional Check Failure
Assembly Line 2 · Emp 6831 · 14 min ago · Limit 15 min
OPEN
Maintenance · Conveyor Belt Jam
Machining · Emp 5522 · 6 min ago · Limit 10 min
INSPECTING
Logistics · Material Shortage
Assembly Line 1 · Closed 1h 20m ago
CLOSED
Arduino lights active
03 / Analytics Deep Analytics

From the repair line
to the executive report.

TaktClock captures every session, every overtime event, and every andon call. The built-in analytics suite turns that data into Yamazumi charts, bottleneck analysis, capacity plans, SMED studies, and executive KPI dashboards — without exporting to Excel or writing a single report manually.

📉
Bottleneck Finder
Automatically surfaces which stations are slowing your line
📈
Predictive AI
Forecast end-of-shift output before the shift ends
⚙️
SMED Analysis
Track changeover time and identify reduction opportunities
🏆
Executive KPIs
One-page view of plant health for leadership reviews
See All 18 Dashboard Views →
Solutions

Built for every role on the floor.

One system. From the operator at the bench to the plant manager in the office — everyone gets exactly the view they need.

Role 01

Plant Managers

Know whether the floor will hit today's schedule before the shift ends — not three days later when the MO closes in ERP. One screen: hours produced vs. planned, schedule adherence, and which areas are over takt right now.

Without TaktClock
✕Late MOs discovered 2–3 days after they close in ERP
✕Floor walks and manual status checks with supervisors
✕No data on which area is the recurring bottleneck
With TaktClock
✓Floor Map shows every area green or red — live
✓Schedule adherence calculated automatically every 30 seconds
✓Trends show week-over-week performance for improvement tracking
Book a Demo →
Role 02

Continuous Improvement

Go from "we think Line 2 is slow" to "Terminal Crimp averages 40 minutes over takt and drives 62% of line delay" — from last week's real session data, not a time study from last year.

Without TaktClock
✕Time studies done once and rarely updated
✕Yamazumi charts built from estimates
✕No way to prove a kaizen actually moved the metric
With TaktClock
✓Live Yamazumi from this week's actual session times
✓Bottlenecks ranked by real overrun data
✓Kaizen Log, SMED, downtime and Power BI export in one place
Book a Demo →
Role 03

Line Supervisors

See every active job on your line — who's running, which MO, which subprocess, green or red. When a job goes over takt or an andon is raised, you know within 30 seconds, while there's still time to act.

Without TaktClock
✕You hear a job is behind when it's already too late
✕Constant floor walks just to get status
✕Verbal shift handovers — issues get lost
With TaktClock
✓Alerts and andon calls within 30 seconds
✓Operations Table replaces the status walk
✓Skills Matrix + structured Shift Handover log
Book a Demo →
Role 04

Operators

Log in with your employee number, scan or pick your MO, and see a big, clear takt timer: how long you've been on the job and exactly how much time is left. Raise an andon with one tap when you need help.

Without TaktClock
✕No idea what the standard time for the job is
✕Paper travelers and manual time entry
✕Waiting for a supervisor to walk by when stuck
With TaktClock
✓Employee-number login — no training needed
✓Live countdown against standard hours
✓One-tap andon for quality, maintenance or material
Book a Demo →
✈️
Aerospace & Defense
Long standard hours, complex assemblies and AS9100 traceability — wiring, sub-assembly, final assembly and test.
⚡
Electrical Manufacturing
Wire harnesses, cable assemblies and switchgear. Every operation has a standard — variance becomes visible immediately.
🚗
Automotive
High-volume lines with tight takt windows. A 30-second refresh keeps supervisors ahead of drift.
⚙️
Industrial Equipment
Low-volume, high-mix work with variable routing. Standard hours per part pulled from ERP automatically.
🏥
Medical Devices
ISO 13485 environments. Session records feed straight into your quality system audit trail.
📦
Electronics
Board assembly, test and integration. Subprocess-level tracking supports SMED and changeover reduction.
Get Started

Ready to see your floor in real time?

Book a free 30-minute demo. We'll walk through your floor layout, show you TaktClock live, and have you set up in under an hour.

Book a Free Demo → Download Free Trial

No credit card required · AS9100D compliant · Data never leaves your network